Category Archives: Recent Projects

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Multi-Port Energy Router Using Intelligent Transformers (MERIT) To Interconnect Renewable Resources

Nearly 1,500 oil and gas (O&G) rigs are located offshore across the globe, the largest share of which are in the North Sea and Gulf of Mexico. The recent trend in O&G industry is to install the subsea processing loads on the seabed for reducing the required space on the platform or even removing the platform altogether. The subsea processes (or subsea factory) include gas compression, boosting, water injection, and separation. Typical power consumption of the Subsea loads is in the range of 5-300 MW, traditionally supplied by local gas turbines or diesel generators. Such power generation strategies have led to significant increase in greenhouse gas emissions. Also, the electric distribution system of O&G platforms is characterized as a weak electric grid, resulting in poor power quality, lower power factor, voltage and current harmonics, voltage notches, and common mode voltages. All these result in increased losses and also affect the long-term reliability.

Block diagram of the system for integration of renewable energy sources

This project proposes a system of Multi-port Energy Routers using Intelligent Transformers (MERIT) to interface renewable resources and subsea O&G factories with the HVDC (or MVDC) Grid. In this project, we will investigate combining the energy from wind, wave, floating PV panels and fuel cell – based generators, all located near the subsea factories, to power the loads. Intelligent power converters, including solid state transformers (SSTs), are critical to enhance the power density, reliability and efficiency of the proposed MERIT system. SSTs enable seamless interconnectivity and interoperability between the various energy sources. SSTs support features such as instantaneous voltage compensation, power outage compensation, fault isolation, bi-directional power flow, etc. This research will also investigate how to optimally design and integrate SSTs into the MERIT system to have the best performance both during transient and steady state conditions. It is expected that widespread implementation of the proposed synergies can lead to over 50 % reduction in emissions.

As one of the foremost requirements of a subsea power delivery system is reliability, HVDC protection units must conform to extremely stringent specifications in terms of fault interruption time and fault level. However, a major challenge in the growth of DC power market is the lack of reliable protection against short-circuit faults. A fault in a DC system results in fast ramp up of the fault current. Moreover, DC fault current does not experience any natural zero-crossing. Therefore, DC circuit breakers (DCCBs) should be capable of fast fault quenching in order to prevent damage to the DC system and maintain grid resiliency. Additionally, a DCCB should operate with minimal power loss as a closed switch. Fault interruption using a DCCB causes enormous energy dissipation and voltage stress. If a DC fault current is 4-5 times higher than the rated DCCB, then it cannot work efficiently without expanding its components. Therefore, the use of a fault current limiter is essential, and the superconducting fault current limiter (SFCL) is the most promising choice together with a fast-switching DCCB in series. Resistive type superconducting fault current limiter (R-SFCL) is one of the most ideal, compact, small size current limiting devices to protect the power system and electrical equipment. It can limit the fault current effectively in power systems where CBs can work safely and prevent damage to the circuit components within several milliseconds.

Computer Vision-based Framework for Power Converter Identification and Analysis

This research work is mainly focused on identifying the individual components in a hand-drawn schematic diagram, and thus performing simulative analysis of a power converter. YOLOR (You Only Learn One Representation) – the state-of-the-art deep learning-based object detection model is used to detect the electronic components i.e. resistor, capacitor, diode, etc. in a circuit diagram. A Hough transform algorithm is used to trace the horizontal and vertical wire connection, whereas KMeans clustering is used to segregate the points-of-intersection between those horizontal and vertical lines to identify the nodes in the circuit. By using all of this circuit information, a netlist of the circuit is generated – that can be fed into any spice-based circuit simulators. In this work, PySpice – an open-source python module, is used to auto-simulate the identified hand-drawn schematic diagram. In future, this work will be extended to automate the PCB design of the detected hand-drawn circuit diagram. The overall workflow algorithm of this research work is as depicted in the flowchart.

Proposed method for the automated simulation of a hand-drawn schematic of the power converters

Power Conversion for 4G/5G Envelope Tracking

Wireless communication uses radio frequency power amplifiers (RFPAs) to amplify the signal before transmitting. Traditional RFPAs in communication base stations use fixed voltage DC power supplies. For the communication signal with high peak to average power ratio (PAPR), linear RFPAs will be inefficient and excess power will dissipate as heat. Therefore, a larger cooling system will be required and make communication base station system bulky. To improve the efficiency and miniaturize the system, envelope tracking power supplies are being used. Envelope tracking (ET) power supply utilize envelope extractor to obtain the envelope of the transmitted signal waveform. The output voltage is modulated to track the envelope of communication signal and supply the RFPAs. Communication signal will be distorted if the converter switching frequency is less than signal bandwidth. Thus, ET power supplies are required to switch at several tens of MHz for 4G/5G signals.


4-phase Buck Converter for 4G Envelope Tracking

Gallium Nitride-Based Miniaturized Pulsed Power System Architecture for Mission-Critical Applications (ARPA-E)

This project involves technology that will improve the converter system’s power density, efficiency, and operational life across pulsed power applications such as healthcare tech (e.g., MRI) and water purification; where the miniaturized size of the system will also disruptively reduce the cost of downhole well logging tools used in fossil and geothermal energy production. The project is funded by the U.S. Department of Energy’s Advanced Research Projects Agency with a $1 million grant for three years starting in April 2022. Part of the project will include designing a DC-DC converter with a few Kilowatts and the capability to work with high-temperature operations up to 175 degrees Celsius for downhole tools to perform sub-surface characterization and the other part involved power converter development for MRI application.

High Density Power Conversion Using GaN devices and Machine Learning Based Prediction of Remaining Useful Life

Characterization of GaN devices at
different load profiles

This project focuses on the development of compact and robust power electronics systems for military installations, especially on ships and aircraft with limited space onboard. It is funded by the U.S. Department of Defense with a $2.5 million grant for three years starting in April 2020. Using Gallium Nitride (GaN) power technology, the first part of the project includes developing power converters using gallium nitride (GaN) devices, capable of quickly storing and discharging energy to operate the radar systems. With higher operating switching frequency, it is contributed to allows passive components in the circuit – including capacitors and inductors – to be designed at much smaller dimensions.

The other part focused on using machine learning to predict the lifespan of GaN devices, as well as of circuits employing these devices – based on real datasets. The use of GaN technology in power applications is relatively new, and online assessing how long they will continue to operate in a circuit remains a challenge. Hence, this part focuses on designing a compact-onboard health monitoring to predict the lifetime of individual components, primarily GaN and capacitors that may be extended to other components as well. This project involved the support of Tagore Technology, a semiconductors company based in Arlington Heights, Illinois, USA.

Characterization of electrolytic capacitors
at different load profiles

Subsea Power System

Subsea power transmission and distribution has been widely accepted by the offshore oil and gas industry for boosting the production and reducing the cost. To support various processing loads such as pumps and compressors, the subsea power demand is increasing rapidly from kW to tens of MWs and with a step-out distance of few kilometers to hundreds of kilometers. The reactive power burden on the system due to the charging currents limit the conventional ac power transmission to smaller step-out distances. At PEMSES, we study various subsea power system architectures and propose to use HVDC based subsea transmission architectures. We also propose a novel hybrid circuit breaker for HVDC systems to reduce the breaking time and the losses. This project also investigates various variable frequency drives (VFDs) suitable for driving the electrical submersible pumps (ESP) for subsea applications.

Power Quality Control via DG-Interfaced Voltage Source Converter

Voltage Source Converters (VSCs) have been widely used in renewable energy, distributed power generation and microgrid applications. VSCs can not only control the power transfer among the sources, grid and loads but also make it possible to improve the power quality via the converter control. At PEMSES, we investigate the interfacing VSC control methods that can effectively share the active/reactive load power demand in islanded microgrid as well as actively mitigate the LCL filter resonance and harmonics caused by non-linear loads in grid-connected microgrid system. A 5kW experimental prototype comprises IGBT-based three phase VSC, dSPACE MicroLab Rapid Control Prototyping (RCP) controller and Chroma Regenerative Grid Simulator is developed to verify the ideas.

Single Stage Bidirectional EV Charger

With the ever increasing demand for making electric vehicles (EVs) more powerful, higher capacity battery packs are going to be installed in the EV. Fast charging of these battery are crucial for bringing parity between the EV and conventional vehicles. At PEMSES, a single stage EV charger is being developed to achieve more efficiency by using lesser number of semiconductor switches compared to conventional chargers having multiple power conversion stage. Higher power density will also be achieved by minimizing the use of magnetic components and using Wide Bandgap (WBG) devices like SiC with high switching frequency. Bidirectional power flow feature is being considered to pump excess power from the vehicle back to the grid to cater to peak loading conditions.

Load unbalance compensation for three phase power networks

In a three phase microgrid, due to asymmetric loading of the individual phases, the phase currents are unequal. This results in appreciable negative sequence and zero sequence current through the phases, which may falsely trip the line circuit breakers and damage three phase machines which are connected to the microgrid. Several inverter topologies like four half bridges and three separate full bridges, are being investigated to compensate for this unbalance, such the power quality and reliability in the microgrid is maintained. At PEMSES, we are working on developing several PWM techniques and control methods using four leg inverter to compensate for the negative sequence and zero sequence current.

Microgrid Energy Management Controller

Energy management in microgrids is a highly researched topic especially after the impact of increased renewable energy penetration. At PEMSES, we develop a novel hierarchical Multi-Agent System (MAS) based controller for Energy Management in microgrids. The proposed control architecture will provide faster response and enhanced resiliency even during controller faults. We test the robustness of the controller using real-time simulation tools. We are also working towards electric vehicle integration to grid.